Integrate Type wire cut EDM BMA400C

WEDM take wire (Molybdenum wire or Tungsten and Molybdenum alloy wire ) as electrode, working liquid as media, Electrical discharging happened between the electrode and the work piece by using of the high frequency impulse power and the high peak current to bring high heat and high energy to erode the work piece. The preconceived track of the wire is controlled by the moving of X-Y axis and U-Y axis which are driven by the machine. Then the work piece is processed.

"Baoma" machines featured with beautiful shape, novel structure, superior performance, and convenient operation. Meanwhile they are of good rigidity, small cutting force , big load bearing, steady movement, and safety operation. they are suit to cut the workpiece of high precision, fairly good rigidity, high toughness, especially the cold die, extrusion die, plastic mould, gear cutter hob, precision component (including big taper, same taper, unequal cone, laid abnormity and etc.）

Medium speed wire cut EDM is a new generation of EDM machines which are widely used in the fields of moulds, automobile parts, aeronautics and astronautics, electronic instrument, military, light industry, and household appliances.

Machine Body

The Taper Cutting Mechanism: It's driven by Srstep-motors to realize U and V movement, which can make the 4 axis (X,Y,U,V) simultaneously movement.

Structure of wire frame：The symmetric structure for the upper and down frame to keep the tension of moly wire within the scope of normal tension. There are same quantity of arrange wire pulley, which make same tension in every point of the moly wire. So no matter thin or thick work piece, the moly wire is not easy to break down. Comparing with "C" Shape structure, which always been used in other factories' machine. Our structure short the wire travel route to avoid the shock during the running of the wire and make sure the accuracy.

The working table: The working table with T-shape slots, we supply a standard clamp for free.

The wire winding and traveling system: Wire winding drum is made of special steel, which is more stable, anti-corrosion. Emerson (U.S.A) converter control the running direction, Which can be used longer time, improve the precision, roughness and reduce the wire broken.

The Machine Body: Adopt the base of Meehanite cast iron (HT250), the cast of "Baoma" machine is made by the resin-sand technology with the influence of high temperature annealing, which makes the machine body of high load intensity and has ability to resist distortion. And the max loading of the working table is better than other Chinese machines.

Guideway and Ball Screw: Adopt Steel Linear guideway and precious ball screw from Taiwan.

The main performance and characteristics : 

1.Upgraded the High Frequency System

Exclusive non-resistances &Non- Electrolysis High Frequency power supply, single cutting speed up to 12,000 square per hour,3 times cutting, the best roughness can be up to Ra0.6μm.Non- Electrolysis power processing alloy does not change color. non-resistances  High frequency also saves 60% power, only 0.4KW/H.

2. Lower Moly-wire consumption

While focusing on research and development to improve efficiency, greatly reduce molybdenum wire wearing, cutting efficiency increased by 30%, molybdenum wire wearing is lower ( 200K MM2/0.01mm wire weared)

3. Low failure rate, long using life

New electrical cabinet design, non- resistors, low heat, longer using life of electronic components; No fan, reduce cutting water mist into the electrical cabinet.

4.New CoolCut software, friendly man-machine interface

The latest research and development of Coolcut control software, based on Windows10 64-bit platform, Ethernet interface, high communication rate and better stability. Servo motor supports up to 50,000 steps. Support pitch compensation and AR rotation.

5. The core technology is easy to operate

CoolCut WEDM control system software is a Windows/ Linux-based CNC wire-cutting control system independently developed by BAOMA CNC. The system runs on Windows XP, WIN7, WIN10, WIN11 and other common operating systems. It is based on Ethernet communication and does not need to insert a card with PCI slot. Avoid the problem of poor contact that often occurs with the plug-in. No driver installation, simple, convenient and stable

6. X,Y,U,V Simultaneous cutting  can cut Taper, Top-Bottom different shape jobs.

Erosion is performed with separate upper (UV) and lower (XY) profiles, which may include real-time synchronization anywhere during rough cutting, joint management, and optional finishing.

Outline cutting is the most flexible and commonly used machining, capable of straight cutting and taper cutting, and cutting workpieces with vertical and back angles. BMA uses advanced taper variations and corner types (cones, cylinders and programmed radii) to cut geometries. 4-axis profile cutting uses two synchronized profiles: UV (upper) profile and XY (lower) profile. Matching points provide control over the precise geometry and surfaces produced during the machining process

7. Agility and free-adjusting for Z axis

During cutting, the temporary move Z axis lift is used to take the workpiece, which can automatically return to the original processing point after taking.

8. Rotate A axis cutting.

A rotating axis -R axis is added during cutting, thus machining multi-sided workpieces through one setting. The machine can perform both linear and rotational motion at the same time, so the rotation axis increases the variety of shapes that can be cut.

9. With mechanical origin, pitch compensation, several  years later, when the wear accuracy of the bed is not up to standard, the laser interferometer can be used to correct the machine accuracy

10.Multi-user coordinate system

The current cutting coordinates can be remembered for users to prioritize emergency cutting. Processing records can be queried, including all records in the execution cutting, zero clearing function, Split center function and go back to original.

11.Brass wire cut machine AR aligment

12. jump/null faster moving.

13. Auto-centering and Auto- edging.

14.Optional automatic power off the whole machine after processing

1.The machine body is formed by high strength cast iron (HT250), which is the high rigidity and stability. C-type structure, T-type bed (same design as brass wire cut machine body structure), casting body are cast by resin sand casting technology (same technology as brass wire cut machines), two high temperature annealing treatment,much heavier machine body, to ensure the high mechanical accuracy is constant.

2. X, Y axis adopts high precision linear guide way and high precision ball screw, AC servo motor directly connected drive, to achieve semi-closed loop control, and has the pitch compensation function, to ensure the machine can be used for a long time with high precision and stability.

3.The use of adjustable Z-axis to achieve veneer processing, effectively prevent molybdenum wire jitter, avoid cutting surface line marks, greatly improve the precision and roughness of the machined surface. And the lifting mechanism adopts a linear guide rail, which greatly reduces the verticality error, and is convenient to lift the Z-axis at any time to take away the waste.

4.The imported linear guide rail is used as the wire winding drum, and the frequency converter is used to control it, whether it is at high speed or low speed, it can ensure the smooth operation of the part, the speed is accurate, greatly reduce the vibration of the molybdenum wire operation, and ensure the processing quality of the processing end.

5. With double direction automatic wire tightening mechanism to ensure that the Moly wire is stable and the tension is constant in the work, which can effectively reduce the wire consumption and improve the cutting performance.

6.The new generation of Non-resistance high frequency power supply is an efficient and low consumption pulse power supply controlled by BAOMA CNC EDM wire cutting intelligent high frequency pulse power control system software (obtained national copyright), with real-time monitoring function, with BAOMA Wire cut EDM intelligent servo tracking control system (obtained national copyright), adaptive adjustment of high frequency energy, Effectively improve the processing efficiency, and greatly reduce the power consumption of the equipment - significant energy saving, due to the unimpeded design, its own heat production is very low.

7.CNC system adopts embedded control system to achieve seamless connection with a variety of design software [such as ATUOCAD], compatible with DWG, DXF and other formats of graphic files.

8.Has a powerful network communication function to achieve data transmission.

9.Equipped with  EDM intelligent database control system (obtained national copyright), for users to choose for different workpiece cutting needs, provide fuzzy input system, there is a system to automatically match suitable parameters, simplify the requirements of operators, especially for beginners. At the same time, the system also supports DIY self-configuration of processing parameters to adapt to special requirements of processing.

10. Multi-layer filter water tank, prolong the service life of the working fluid, improve the cleanliness of the working fluid, enhance the slag discharge performance, and ultimately promote the improvement of the finish of the processed work piece, with the use of the latest type of Puma coolant - water-based working fluid, harmless to the operator and the environment, in line with environmental protection requirements,

New Functions of machine system:

1.Upgraded the High Frequency System

Exclusive non-resistances &Non- Electrolysis High Frequency power supply, single cutting speed up to 12,000 square per hour,3 times cutting, the best roughness can be up to Ra0.6μm.Non- Electrolysis power processing alloy does not change color. non-resistances  High frequency also saves 60% power, only 0.4KW/H.

2. Lower Moly-wire consumption

While focusing on research and development to improve efficiency, greatly reduce molybdenum wire wearing, cutting efficiency increased by 30%, molybdenum wire wearing is lower ( 200K MM2/0.01mm wire weared)

3. Low failure rate, long using life

New electrical cabinet design, non- resistors, low heat, longer using life of electronic components; No fan, reduce cutting water mist into the electrical cabinet.

4.New CoolCut software, friendly man-machine interface

The latest research and development of Coolcut control software, based on Windows10 64-bit platform, Ethernet interface, high communication rate and better stability. Servo motor supports up to 50,000 steps. Support pitch compensation and AR rotation.

5. The core technology is easy to operate

CoolCut WEDM control system software is a Windows/ Linux-based CNC wire-cutting control system independently developed by BAOMA CNC. The system runs on Windows XP, WIN7, WIN10, WIN11 and other common operating systems. It is based on Ethernet communication and does not need to insert a card with PCI slot. Avoid the problem of poor contact that often occurs with the plug-in. No driver installation, simple, convenient and stable

6. X,Y,U,V Simultaneous cutting  can cut Taper, Top-Bottom different shape jobs.

Erosion is performed with separate upper (UV) and lower (XY) profiles, which may include real-time synchronization anywhere during rough cutting, joint management, and optional finishing.

Outline cutting is the most flexible and commonly used machining, capable of straight cutting and taper cutting, and cutting workpieces with vertical and back angles. BMA uses advanced taper variations and corner types (cones, cylinders and programmed radii) to cut geometries. 4-axis profile cutting uses two synchronized profiles: UV (upper) profile and XY (lower) profile. Matching points provide control over the precise geometry and surfaces produced during the machining process

7. Agility and free-adjusting for Z axis

During cutting, the temporary move Z axis lift is used to take the workpiece, which can automatically return to the original processing point after taking.

8. Rotate A axis cutting.

A rotating axis -R axis is added during cutting, thus machining multi-sided workpieces through one setting. The machine can perform both linear and rotational motion at the same time, so the rotation axis increases the variety of shapes that can be cut.

9. With mechanical origin, pitch compensation, several  years later, when the wear accuracy of the bed is not up to standard, the laser interferometer can be used to correct the machine accuracy

10.Multi-user coordinate system

The current cutting coordinates can be remembered for users to prioritize emergency cutting. Processing records can be queried, including all records in the execution cutting, zero clearing function, Split center function and go back to original.

11.Brass wire cut machine AR alignment

12. jump/null faster moving.

13. Auto-centering and Auto- edging.

13.One click back straight function

Standard Packing List

Installation Layout