Suzhou Baoma Numerical Control Equipment Co., Ltd.
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Die Sinker EDM650ZNC

ZNC Sinker EDM, Die sinking machine

Japan SANYO DC Servo


Finish: Ra<=0.4um

Current: 60/100A

Max. Speed: 800mm³/Min


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    »Specifications / Parameters

    Parameters UNIT EDM540ZNC
    Working Tank (L x W x H) mm1270 x 750 x 470
    Table Size (L x W) mm800 x 500
    Travel Size Xmm500
    Ymm400
    Spindle Travel(Z)mm200
    Auxiliary Travel(Z)mm300
    Distance between Spindle
    Nose to Work Table
    Min.mm128
    Max.mm635
    Max. Table Load (Workpiece weight) mm1300
    Max. Spindle Hold (Electrode weight) kg150
    Oil Tank L540
    Oil Tank Dimension (LxWxH) mm1400 x 900 x 450
    Control Method DC (Japan SANYO)
    Rated Current A60
    Machine Dimension (LxWxH) mm2200 x 1700 x 2500
    Machine Weight kg2200


    »Current Parameters


    Max.
    Working Current
    Best
    Speed / Efficiency
    Best
    Electrode Loss
    Best
    Surface Finishing
    Input Power
    100A700 mm³/ min.≤ 0.3%Ra ≤ 0.2um10 KVA



    »Accuarcy | Precision (Standard:GB / T 5291.1—2001)

    ItemsResualt
    Flatness of the workbench0.03mm / 1000
    X Axis Movement Straightnessin Y-X plane0.015/ 500
    in Z-X plane0.015 / 500
    Y Axis Movement Straightnessin X-Y plane0.015 / 500
    in Z-Y plane0.015 / 500
    Z- Axis Movement Straightness
    (Spindle Perpendicularity)
    move on X axis0.02 / 200
    move on Y axis0.02 / 200
    Parallelism of work tablemove on X axis0.015 / 300
    move on Y axis0.015 / 300
    X-Y Axis Squareness0.015 / 500


    » Configuration | Setup


    Resine Sand CastingMachine Body : HT250
    Work Table: HT300

    X/Y Axis:Manual Hand Wheel
    "TEFLON" face V type Hard way
    Precision Ball Screw

    Z Axis:Italy SANYO DC Servo
    TAIWAN "ABBA" V type Hard Way+ T Screw
    JAPAN NSK Bearing

    UniversalDenmark GRUNDFOS or Taiwan WALRUS Oil Pump
    Taiwan Automatic Fire Extinguisher

    Taiwan Halogen work lamp
    Taiwan Skeet chuck


    EDM sinker machine is used for cavity forming. It utilizes conductive material (copper, graphite, steel) as electrode to process workpiece (conductive material) by spark erosion. Main use: processing precious die, cavity mold and so on. It is widely used in metal processing and mold making workshop.


    Our company's EDM series machines are featured in strong functions, convenient and reliable operation, of fairly good rigidity, running placidly, of good controllability, suitable to process conductive metal moulds, complicated metal parts and templates with high precision, high toughness and difficult processing. EDM process has become the important part in the field of mechanical manufacture. They are widely used in the fields of moulds, electronic instruments, precision mechanical process, automobile parts, military, etc.


    EDM sinker machine

    1.Adopt Japan SANYO FC servo motor.

    2.Steady safety device, optical sensors, auto answer, fire extinguisher and power cut off.

    3.Good machine structure , high rigidity ,high precision , adopt V slide design.

    4.Adopt HT300 ageing treatment casting ,keep precision long time.

    5.Adopt high quality imported oil pump.

    6.Three-axis linear scale;

    7.Can choose red oil, pumping oil slagging mode, but also choose not to dip the oil processing;

    8.For copper, graphite, steel, on the cavity, and special shape holes machining

    9. Lubrication system uses recovery mode, rail lubrication action at once, and keep the look clean

    10.Moistureproof, Antirust, rust, gold plated K PCB board design


    Orbital Head

    Orbital Head

    Magnetic Worktable

    Magnetic Worktable

    Compare of Old and New Controller

    Controller TypeOLD-ZNC EDM2000New - BMS3000
    Control PanelCompare of Old and New ControllerCompare of Old and New Controller
    System UICompare of Old and New ControllerCompare of Old and New Controller
    PCB Boards11 Pcs7 Pcs
    Rate Current & Power60A / 5KVA60A / 6KVA
    Max. Working Current45A50A
    Best Finishing(without Orbit Head)Ra <=0.8umRa <=0.4um
    Best Finishing(with Orbit Head)Ra <=0.4umRa <=0.2um
    Max. Machining Speed350 mm³/min400 mm³/min
    Carbon deposits Sensitivity AdjustmentManualAutomatic
    Parameters Save FunctionOnly Save one Group, new parameters will cover old onesSupport Save 100 groups Parameters
    Program FunctionUnlimited Segment Find Machining Function
    (1)Manual programming According to Experience
    (2)AUTO Z programming: Set All Parameters in advance, then start
    10 Segment Find Machining Function
    (1)Manual programming According to Experience
    (2)AUTO Z programming: Set All Parameters in advance, then start
    (3)Intelligent programming: set electrode shape, material,machining area,depth and finishing, then start automatically from Rough machining to find machining
    Discharge auto adjustment functionOnly Manual1)Automatically adjust when discharging is not steady
    2) Can manually adjust during discharging
    Automatic anti-coking detectionOnly ManualAutomatic
    Upward Discharging FunctionNONEYES
    Mirror processing performanceNONEYES
    Touch edge Auto-zero functionMust manual set 0CNC Control, when electrode touch work piece, automatic set Z=0 in relative coordinate system
    HUNTING(Touch Edge with discharging)ManuallyAutomatic start with a minimum current discharge function, not slagging, can eliminate the bottom burr.
    Screen saver functionNONEAuto OFF Screen during Discharge, press any key to recover
    X/Y/Z back to OriginNONEEach time start machine must Back to Origin, at least Z axis need back to Origin
    Coordinate systemAbsolute /IncrementalAbsolute / Relative
    Min. Display Accuracy0.005(0.001)mm0.005(0.001)mm
    Max. Display Accuracy999.995 (999.999) mm998.995 (998.999) mm
    Min. Loss<= 0.3%<= 0.3%
    Z-axis transnational mode1.Mechanical Orbital Head
    2.NC Orbital Head
    1.Mechanical Orbital Head
    2. NC Orbital Head
    Main BoardTaiwan IPCTaiwan IPC
    Monitor15" LCD15" LCD
    SystemModular Control SoftwareModular Control Software

    Die Sinker EDM

    Die Sinker EDM


Description

»Specifications / Parameters

Parameters UNIT EDM540ZNC
Working Tank (L x W x H) mm1270 x 750 x 470
Table Size (L x W) mm800 x 500
Travel Size Xmm500
Ymm400
Spindle Travel(Z)mm200
Auxiliary Travel(Z)mm300
Distance between Spindle
Nose to Work Table
Min.mm128
Max.mm635
Max. Table Load (Workpiece weight) mm1300
Max. Spindle Hold (Electrode weight) kg150
Oil Tank L540
Oil Tank Dimension (LxWxH) mm1400 x 900 x 450
Control Method DC (Japan SANYO)
Rated Current A60
Machine Dimension (LxWxH) mm2200 x 1700 x 2500
Machine Weight kg2200


»Current Parameters


Max.
Working Current
Best
Speed / Efficiency
Best
Electrode Loss
Best
Surface Finishing
Input Power
100A700 mm³/ min.≤ 0.3%Ra ≤ 0.2um10 KVA



»Accuarcy | Precision (Standard:GB / T 5291.1—2001)

ItemsResualt
Flatness of the workbench0.03mm / 1000
X Axis Movement Straightnessin Y-X plane0.015/ 500
in Z-X plane0.015 / 500
Y Axis Movement Straightnessin X-Y plane0.015 / 500
in Z-Y plane0.015 / 500
Z- Axis Movement Straightness
(Spindle Perpendicularity)
move on X axis0.02 / 200
move on Y axis0.02 / 200
Parallelism of work tablemove on X axis0.015 / 300
move on Y axis0.015 / 300
X-Y Axis Squareness0.015 / 500


» Configuration | Setup


Resine Sand CastingMachine Body : HT250
Work Table: HT300

X/Y Axis:Manual Hand Wheel
"TEFLON" face V type Hard way
Precision Ball Screw

Z Axis:Italy SANYO DC Servo
TAIWAN "ABBA" V type Hard Way+ T Screw
JAPAN NSK Bearing

UniversalDenmark GRUNDFOS or Taiwan WALRUS Oil Pump
Taiwan Automatic Fire Extinguisher

Taiwan Halogen work lamp
Taiwan Skeet chuck


Application

EDM sinker machine is used for cavity forming. It utilizes conductive material (copper, graphite, steel) as electrode to process workpiece (conductive material) by spark erosion. Main use: processing precious die, cavity mold and so on. It is widely used in metal processing and mold making workshop.


Our company's EDM series machines are featured in strong functions, convenient and reliable operation, of fairly good rigidity, running placidly, of good controllability, suitable to process conductive metal moulds, complicated metal parts and templates with high precision, high toughness and difficult processing. EDM process has become the important part in the field of mechanical manufacture. They are widely used in the fields of moulds, electronic instruments, precision mechanical process, automobile parts, military, etc.


EDM sinker machine

Features

1.Adopt Japan SANYO FC servo motor.

2.Steady safety device, optical sensors, auto answer, fire extinguisher and power cut off.

3.Good machine structure , high rigidity ,high precision , adopt V slide design.

4.Adopt HT300 ageing treatment casting ,keep precision long time.

5.Adopt high quality imported oil pump.

6.Three-axis linear scale;

7.Can choose red oil, pumping oil slagging mode, but also choose not to dip the oil processing;

8.For copper, graphite, steel, on the cavity, and special shape holes machining

9. Lubrication system uses recovery mode, rail lubrication action at once, and keep the look clean

10.Moistureproof, Antirust, rust, gold plated K PCB board design


Orbital Head

Orbital Head

Magnetic Worktable

Magnetic Worktable

Control System

Compare of Old and New Controller

Controller TypeOLD-ZNC EDM2000New - BMS3000
Control PanelCompare of Old and New ControllerCompare of Old and New Controller
System UICompare of Old and New ControllerCompare of Old and New Controller
PCB Boards11 Pcs7 Pcs
Rate Current & Power60A / 5KVA60A / 6KVA
Max. Working Current45A50A
Best Finishing(without Orbit Head)Ra <=0.8umRa <=0.4um
Best Finishing(with Orbit Head)Ra <=0.4umRa <=0.2um
Max. Machining Speed350 mm³/min400 mm³/min
Carbon deposits Sensitivity AdjustmentManualAutomatic
Parameters Save FunctionOnly Save one Group, new parameters will cover old onesSupport Save 100 groups Parameters
Program FunctionUnlimited Segment Find Machining Function
(1)Manual programming According to Experience
(2)AUTO Z programming: Set All Parameters in advance, then start
10 Segment Find Machining Function
(1)Manual programming According to Experience
(2)AUTO Z programming: Set All Parameters in advance, then start
(3)Intelligent programming: set electrode shape, material,machining area,depth and finishing, then start automatically from Rough machining to find machining
Discharge auto adjustment functionOnly Manual1)Automatically adjust when discharging is not steady
2) Can manually adjust during discharging
Automatic anti-coking detectionOnly ManualAutomatic
Upward Discharging FunctionNONEYES
Mirror processing performanceNONEYES
Touch edge Auto-zero functionMust manual set 0CNC Control, when electrode touch work piece, automatic set Z=0 in relative coordinate system
HUNTING(Touch Edge with discharging)ManuallyAutomatic start with a minimum current discharge function, not slagging, can eliminate the bottom burr.
Screen saver functionNONEAuto OFF Screen during Discharge, press any key to recover
X/Y/Z back to OriginNONEEach time start machine must Back to Origin, at least Z axis need back to Origin
Coordinate systemAbsolute /IncrementalAbsolute / Relative
Min. Display Accuracy0.005(0.001)mm0.005(0.001)mm
Max. Display Accuracy999.995 (999.999) mm998.995 (998.999) mm
Min. Loss<= 0.3%<= 0.3%
Z-axis transnational mode1.Mechanical Orbital Head
2.NC Orbital Head
1.Mechanical Orbital Head
2. NC Orbital Head
Main BoardTaiwan IPCTaiwan IPC
Monitor15" LCD15" LCD
SystemModular Control SoftwareModular Control Software
Packing & Installation

Die Sinker EDM

Die Sinker EDM


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